BATTERY

■Battery Production Line Engineering Services

Introduction

CCA provides control system and process optimization services for battery production lines, supporting various battery manufacturing applications and automated production processes.

Our services cover PLC / HMI / Motion control optimization, process analysis, data integration, and on-site engineering support to improve production line stability, reduce scrap rates, and enhance long-term operational consistency and reliability.

■Supported Battery Production Applications

Winding / Stacking Process

   ◆ Optimization of multi-axis high-speed synchronization and positioning control

   ◆ Stabilization of tension control and material feeding systems

   ◆ Improvement of batch transition and product specification change consistency

 Cell Production & Assembly

   ◆ Production tact time optimization

   ◆ Stabilization of automated handling and assembly processes

   ◆ Improvement of Overall Equipment Effectiveness (OEE)

 Formation / Aging Process

   ◆ Stability improvement under high/low temperature and long-duration operation

   ◆ Efficient charge/discharge data integration

   ◆ Real-time production parameter monitoring and process traceability

 Smart Manufacturing Integration

   ◆ Production data analysis and digital management

   ◆ Real-time KPI / OEE visualization and monitoring

   ◆ End-to-end traceability system integration

   ◆ Process warning and abnormality diagnostic tracking

■Challenges We Help Address   

   ◆ Unstable tact time after production speed increase

   ◆ Communication or control abnormalities during long-term Formation / Aging operation

   ◆ Synchronization and material feeding control issues during high-speed winding / stacking processes

   ◆ Unstable parameters during startup and batch transitions

   ◆ Insufficient integration between shop-floor production data and upper-level MES / ERP traceability systems